Protein recovery from residual bovine whey: Influence of acid thermo-coagulation
Victoria E. García Casas1*, Jeffrey Vargas Pérez2, Roberto Sánchez Companioni3, Nardy Diez García4.
Available from: http://dx.doi.org/10.21931/RB/2021.06.01.24
Thermal treatment of acidified bovine whey is one of the most efficient traditional methods for the recovery and use of residual proteins in this byproduct and an alternative way of sustainable use of this type of resource. The yield of protein recovery from residual whey obtained as a byproduct was evaluated using the acid thermo-coagulation method. Bovine whey samples were collected in dry and rainy seasons and were subjected to acid thermo-coagulation, and the protein sample preparation was achieved using the TCA/Acetone and TCA/Acetone/Phenol methods. The determination of peptides was accomplished by electrophoresis SDS-PAGE. The TCA/Acetone/Phenol method reported better performance with a higher yield (22.2 μg/ml) than the classic TCA/Acetone method (8.8 μg/ml). The proteins found in higher proportion in whey samples of the dry season, representing 82.6 % of the total protein content, while in whey samples of rainy season equivalent up to 65.4 % of total proteins. The acid thermo-coagulation technique showed high-efficiency performance in whey peptide recovery.
Keywords: electrophoresis, protein recovery, protein sample preparation, whey.
Considering the accelerated demographic expansion in the planet, one of the most significant challenges is the conservation, improvement, and sustainable use of natural resources for food and agriculture, as said by the United Nations Food and Agriculture Organization (FAO). This common interest has promoted the endless search and development of new technologies that allow the optimization in the use of available resources, giving added value to byproducts of primary processes, reducing production costs, and mitigating the environmental impact1.
Whey is the liquid byproduct generated in cheese production; its recovery and use has been studied and is widely known2,3; nevertheless, in developing countries as Ecuador, the use of whey is still limited, restricted to animal feeding, and the unused residue is discharged to the environment without previous treatment4, as a contaminant of soils and waters. This work was carried out to determine the recovery yield of bovine whey proteins using acid thermo-coagulation. The acid thermo-coagulation was studied at three different temperatures; two protein sample methods were compared, TCA/Acetone and TCA/Acetone/Phenol, and the peptide profiles were evaluated from whey collected in dry and rainy seasons.
Lacto-serum has excellent importance from the nutritional point of view5, because it is rich in high biological value proteins 4 and is a high nutritive value food6,7, with a high content of essential amino acids8,9.
Bovine whey proteins contain a higher quantity of branched-chain amino acids (BCAA) and essential amino acids than other sources10,11. Whey is additionally an important source of bioactive peptides12 that are formed by the enzymatic process to which is subjected milk in cheese elaboration6,8,13; whey contents casein macro peptides produced by renin action that causes hydrolysis of κ-casein14,15; besides, it contains minor quantities of lactoferrins, lactoperoxidases, and immunoglobulins among other proteins of interest for the pharmaceutical and food industries16. However, if these proteins' precipitation is desired, it is necessary to subject whey to temperatures higher than 70°C17,18.
Thermal treatment of acidified whey is the most ancient traditional procedure used to prepare cottage cheese to recover the proteins that the liquid byproduct contains. This procedure is also used to elaborate food products as spread creams and nutritional supplements in powder, developed from whey proteins19, as an economical and efficient method6. The acid thermo-coagulation involves the change of protein structure, which generates interactions of polypeptide chains20; proteins lose their native structure because of noncovalent interactions, maintaining the structural stability.
The solubility of whey proteins depends on pH, ionic force, and temperature. When pH is low, solubility decreases. β-lactoglobulin is approximately 90 % soluble in its isoelectric point (pI)21, while α-lactoalbumin is only 68 % soluble. Temperature is the most critical variable affecting whey protein solubility22; as temperature increases, protein molecules are denatured and change their tridimensional configuration; ionic and hydrogen bonds are broken, hydrophobic groups are exposed the attractive interactions with water are reduced when the process of denaturation of proteins is irreversible, the aggregation and precipitation occur23.
Sample collection and physicochemical analysis
Whey samples were collected in the milk collection center and cheese industry Diprolac, located in canton Balzar, Guayas Province, Ecuador, as a byproduct from enzymatic coagulation of milk Brahman cattle. Samples were collected in dry and rainy seasons. Physicochemical analyses were done to determine protein content, carbohydrates, fat, ashes, total reliable content, acidity, and pH, according to the Ecuadorian Technical Standard NTE INEN 2594:2011 defined by the Ecuadorian Standardization Institute24.
The protein concentrate was obtained by acid thermo-coagulation of sweet whey. Samples of 250 ml were pasteurized at 65°C for 30 minutes; pH was adjusted to 6.51 and 4.6 using 50 % citric acid (C6H8O7) solution. Three different heating treatments were made, adjusting temperature gradually to 65, 75, and 80 °C, with constant stirring and heating periods of 20 minutes. When the final temperature was reached (80 °C), the whey was allowed to stay for 15 minutes and was filtered by gravity with a glass microfiber sheet Whatman grade GF/A, pore size 1.6 µm. During experimentation, whey and retentate samples were taken to evaluate the recovery efficiency and peptide profile at each temperature.
Protein extraction and quantification
Protein extraction was done from six whey samples subjected to three different thermal treatments (65, 75, and 80 °C) by triplicate. The TCA/Acetone and TCA/Acetone/Phenol methods were used following Wang25 modified protocol. Yield recovery and protein concentration were determined by Bradford 26 method.
Peptide determination (SDS-PAGE Gel)
SDS-PAGE separated proteins according to the method of Laemmli27. For this, 20 μg of proteins were dissociated in the presence of denaturing buffer (20 mM Tris-HCl pH 8.6 containing 1% SDS, 8.3 % glycerol, and 0.5 % 2-mercaptoethanol) and incubated at 90 °C for 5 min and separated by electrophoresis on 12 % polyacrylamide gels.
Proteins were stained with Coomassie Brillant Blue and destained in 7 % acetic acid. Finally, the gels obtained from electrophoresis were analyzed with Imagine Lab Software and the bands' number and intensity, and their molecular weights were determined.
To observe differences between protein content in lacto-sera collected in dry and rainy seasons, t Student tests were used for two samples, previous Snedecor F test (Fisher-Snedecor distribution) for the determination of data homoscedasticity. Additionally, two factors ANOVA was done to observe differences in the peptide recovery with respect to the treatment stage (whey, 65 °C, 75 °C, 80 °C and retentate) climatic season. The significance limit was stipulated to 2 % (P < 0.02) for a confidence level of 98 % in all the analyses. The analysis was made entirely with the Microsoft Excel version 2010 program.
Physicochemical analysis of whey
The physicochemical analysis allowed to establish that protein content of whey collected in the dry season highly exceeds the protein content of rainy season whey, representing more than twice its value, while the total fat content is higher in the rainy season, as are ashes and carbohydrate content (Table 1).
Table 1. Physicochemical Analysis of residual whey from Diprolac dairy industry, canton Balzar, Ecuador.
Contaminant removal by TCA/Acetone and TCA/Acetone/Phenol protocols
The contaminant removal with TCA/Acetone protocol showed a minimum variation in the protein recovery yield for all thermal treatments, while TCA/Acetone/Phenol protocol resulted in higher protein recovery yield with temperature increase. Concerning the final paste obtained with acid thermo-coagulation, it was reported a higher yield using TCA/Acetone/Phenol protocol (22.6 μg/ml) compared to TCA/Acetone (8.8 μg/ml) (Figure 1).
Figure 1. Yield of protein extraction protocols used in bovine whey.
SDS-PAGE TCA/Acetone - TCA/Acetone/Phenol
When comparing SDS-PAGE results for the two protocols used in the protein sample preparation, more defined bands are appreciated for the low molecular weight peptides in the extract obtained by TCA/Acetone/Phenol (Figure 2).
Figure 2. SDS-PAGE gels for each protein extraction protocol. Lanes 1-5, TCA/acetone/phenol; lane 1: whey; lane 2: 65 ºC treatment; lane 3: 75 ºC treatment; lane 4: 80 ºC treatment; lane 5: Paste; lanes 6-10 TCA/acetone; lane 6: whey; lane 7: 65 ºC treatment; lane 8: 75 ºC treatment; lane 9: 80 ºC treatment; lane 10: Retentate; M: protein mass markers.
Whey samples collected in dry and rainy seasons did not show relevant differences in the analysis of SDS-PAGE gels, except for lower molecular weight proteins (< 20 kDa), whose bands appear less abundant in dry season whey (Figure 3 left / lanes 2-6) compared to the same type of proteins in rainy season whey (Figure 3 right/lanes 7-11).
Figure 3. SDS-PAGE gel of dry season (left) and rainy season (right) wheys, using TCA/Acetone/Phenol protocol. 1: Molecular weight marker; 2: Paste; 3: 80 °C treatment; 4: 75 °C treatment; 5: 65 °C treatment; 6: Whey without treatment; 7: Whey without treatment; 8: 65 °C treatment; 9: 75 °C treatment; 10: 80 °C treatment; 11: Paste; 12: Molecular weight marker.
Protein quantification in Lacto-sera collected in dry and rainy seasons
Table 2 shows the peptide percent in samples of both climatic seasons; particularly for the dry season, it can be noticed that the paste contains peptides with non-normalized molecular weights of 12.06, 15.43, 17.01, and 27.98 kDa, which represent 82.6 % of the total peptide content in the original whey. On the other hand, the paste obtained from the rainy season showed peptide groups with non-normalized molecular weights of 11.86, 16.51, 17.57 and 26.54 kDa represent the 65.36 % of total peptide content in whey.
Concerning peptides observed in SDS-PAGE in dry and rainy seasons, it can be appreciated that those with molecular weights of 15.43 kDa and 17.01 kDa are found in higher concentration in dry season whey, compared to the peptides of similar molecular weights in rainy season whey. Samples of whey collected in the rainy season showed higher concentrations for the rest of the peptides, and there were no statistically significant differences between each peptide concentration in climatic seasons (P > 0.05), except for molecular weight peptides of 15.43 kDa and 16.51 kDa (t = 3.08; P = 0.015), being these in average, higher in the dry season (21.2 %) than in rainy season (5.8 %). Likewise, peptides with molecular weights of 32.44 kDa, 31.01 kDa, and 160.61 kDa in dry season whey were evident, and these particular peptides were not detected in the rainy season whey (Table 2).
Table 2. Percent of peptide recovery from residual whey in climatic seasons. Results in bold letters stand out the most representative values.
On the other hand, according to the ANOVA test, there are no significant differences in the recovery of proteins between the process stages (F = 0.01; P= 0.99), nor between climatic seasons (F = 0.04; P = 0.99). Nevertheless, acid thermo-coagulation allows the recovery of soluble proteins from whey with an increase in recovery efficiency, with the increase in temperature.
Characterization of residual whey from cheese industry Diprolac, canton Balzar, Ecuador, in dry and rainy seasons, shows punctual differences; for example, total carbohydrates and fat contents were higher in rainy season whey, while observed protein content was higher in the dry season. These type of differences are common because of changes in livestock feeding associated with climatic seasons28,29; other factors as bovine breed30 and cheese production technology31 can also affect characteristics and composition of whey.
The acid thermo-coagulation process studied in this work allowed us to establish that it is not necessary to reach temperatures higher than 80 °C to achieve a higher protein recovery yield. That was more evident when evaluating results after the extraction with TCA/Acetone/Phenol protocol. As opposed to the results reported by Revilla32 and Vázquez Puente et al.19, which indicate that the rise in denaturation temperature (DT) reports higher recovery yield of protein aggregate, the results obtained in this work showed that at 75°C, stabilization and higher performance of the process is reached.
On the other hand, the acid thermo-coagulation method offers a higher retentate recovery, which is observed in band concentration in SDS-PAGE gels (Figure 2), where a higher peptide concentration in the bands of pastes is appreciated, compared to the bands of whey without treatment.
Paste recovery using TCA/Acetone/Phenol as extraction protocol was higher than treatment without Phenol. During TCA/Acetone/Phenol treatment, washes remove acetone soluble compounds (salts and other polar contaminants) and phenol soluble contaminants (lipids, carbohydrates, and phenolic compounds), obtaining; as a result, a cleaner, less contaminated product, which favors the acid precipitation of proteins25. However, the SDS-PAGE observed results suggest that the contaminant removal protocol does not affect the band pattern.
The paste obtained from dry season whey showed peptides between 12 and 28 kDa, representing 82.6 % of total protein content, while proteins of similar weights from the rainy season only represented 65.36 %. Unique proteins were observed in lacto-sera collected in different climatic seasons, for example, 220 kDa in the rainy season. This fact can also be explained by the environmental factors that characterize the climatic seasons, influencing relevant aspects in livestock feeding28.
Even when the preparation process and the thermal treatment used could affect the recovery of specific proteins from whey, as lactoferrin33, the acid thermo-coagulation shows a good protein recovery yield from whey, that should be considered for the milk food production in general, or yet with possibilities of another application beyond food, for example, health. Thermal treatments are considered more efficient than other procedures, mainly compared to chemical treatments, as the first ones maintain the organoleptic characteristics in the product34.
In conclusion, the results obtained in this work show that acid thermo-coagulation represents a simple, low-cost method that allows the recovery of proteins up to 82 % of the original content in whey. It is remarked that the climatic season in which the whey is collected in Ecuador is not a relevant factor that significantly affects its composition, even when there were minor differences in some punctual aspects.
The authors acknowledge the University of Guayaquil's support through the Project FCI No 046-2018. Thank milk collection center "Diprolac," especially to technical responsible, Miguel Silva, to provide us with the lacto-sera samples used in this research.
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Received: 19 November 2020
Accepted: 22 January 2021
Victoria E. García Casas1*, Jeffrey Vargas Pérez2, Roberto Sánchez Companioni3, Nardy Diez García4.
1. Facultad de Ingeniería Química, Universidad de Guayaquil, Guayaquil, Ecuador.
* Corresponding author: email@example.com ; +593 99 049 8215. https://orcid.org/0000-0002-5544-0463
2. Centro de Investigación Biotecnológicas del Ecuador (CIBE), Escuela Superior Politécnica del Litoral, ESPOL, Guayaquil, Ecuador. https://orcid.org/0000-0002-4919-522X
3. Instituto Superior Universitario de Formación, Guayaquil, Ecuador. https://orcid.org/0000-0001-8169-5841
4. Centro de Investigación Biotecnológicas del Ecuador (CIBE), Facultad de Ciencias de la Vida, Escuela Superior Politécnica del Litoral, ESPOL, Guayaquil, Ecuador. https://orcid.org/0000-0003-3561-8815